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Ensolite Foam (IV1, IV2, IV3, MLC)

SKU# IV1-012-25
automotive airplane marine railway

Armacell's Ensolite IV1, IV2, IV3, and MLC elastomeric closed cell foams are designed for use in Aerospace, Automotive, and Marine applications. These foams have excellent resistance to oil, fuel, and water, and can be used in both indoor and outdoor applications. This foam is notable for its use as carpet padding, cushioning for seat components, or in headliners and sidewalls. It can also be used for gasketing or sealing applications.

Sold in 25-ft rolls. Thicknesses include 1/8" (0.125"), 1/4" (0.25"), 1/2" (0.5"), and 1". ±1/16" tolerance on all thicknesses. If any thicknesses below are unavailable, please contact us—they may be available with a short lead time.

Note: Includes FAA burn certificate for 25.853(a), except for 1/8" IV1, 1/8" MLC, and 1/4" MLC foam. 1/8" IV1 and 1/4" MLC foam do not pass FAR 25.853(a) vertical burn test when tested alone, but do pass when sandwiched between acceptable materials, such as in armrests, carpet padding, wall padding, etc. 1/8" MLC is not expected to pass even when sandwiched between acceptable materials.

$178.00

IV1 Specifications

Technical Data Sheet

Width 54 inch
Color
Black
Density (ASTM D 1056)
3.0 - 5.0 lb/ft3
Compression Deflection 25%
(ASTM D 1056)
2.0 - 5.0 psi
Compression Deflection 50%
(60 second hold; ISO 3386-1)
6.96 - 14.06 psi
Compression Set (ASTM D 1056) 40% max
Elongation (ASTM D 412 Die A)
100% min
Tear Strength (ASTM D 624 Die C) 9 lb/in min
Tensile Strength (ASTM D 412 Die A) 50 psi min
Water Absorption (ASTM D 1056) 5% max
Temperature Range -40°F to 200°F (intermittent)

Flammability Standards

Armacell Ensolite IV1 foam passes the following flammability standards. Other standards not listed below may also be applicable. Contact us for details.

  • California Technical Bulletin 117
  • 14 CFR (FAR) 25.853(a), Vertical Burn (at 1/4" thickness and up)
  • FMVSS-302, Automotive Flammability
  • UL94 HF-1
  • UL94 V-0 (at 1/2" thickness and up)

IV3 Specifications

Technical Data Sheet

Width 54 inch
Color
Black
Density (ASTM D 1056)
7.0 - 9.5 lb/ft3
Compression Deflection 25% (ASTM D 1056)
9.0 - 13.0 psi
Compression Deflection 50% (60 second hold; ISO 3386-1)
14.07 - 24.9 psi
Compression Set (ASTM D 1056) 35% max
Elongation (ASTM D 412 Die A)
100% min
Tear Strength (ASTM D 624 Die C) 20 lb/in min
Tensile Strength (ASTM D 412 Die A) 100 psi min
Water Absorption (ASTM D 1056) 5% max
Temperature Range -40°F to 200°F (intermittent)


Flammability Standards

Armacell Ensolite IV3 foam passes the following flammability standards. Other standards not listed below may also be applicable. Contact us for details.

  • California Technical Bulletin 117
  • 14 CFR (FAR) 25.853(a), Vertical Burn
  • FMVSS-302, Automotive Flammability
  • UL94 HF-1, HBF, 5VB
  • UL94 V-0/5VA (at 1/4" thickness and up)

IV2 Specifications

Technical Data Sheet

Width 54 inch
Color
Black
Density (ASTM D 1056)
5.5 - 7.5 lb/ft3
Compression Deflection 25% (ASTM D 1056)
5.0 - 9.0 psi
Compression Deflection 50% (60 second hold; ISO 3386-1)
6.96 - 14.07 psi
Compression Set (ASTM D 1056) 35% max
Elongation (ASTM D 412 Die A)
100% min
Tear Strength (ASTM D 624 Die C) 12 lb/in min
Tensile Strength (ASTM D 412 Die A) 75 psi min
Water Absorption (ASTM D 1056) 5% max
Temperature Range -40°F to 200°F (intermittent)


Flammability Standards

Armacell Ensolite IV2 foam passes the following flammability standards in 1/4" or higher. Other standards not listed below may also be applicable. Contact us for details.

  • California Technical Bulletin 117
  • 14 CFR (FAR) 25.853(a), Vertical Burn
  • FMVSS-302, Automotive Flammability
  • UL94 HF-1, HBF, 5VB
  • UL94 V-0/5VA (at 1/4" thickness and up)

MLC Specifications

Technical Data Sheet

Width 56 inch
Color
Black
Polymer PVC/NBR
Density (ASTM D 1056)
3.5 - 5.5 lb/ft3
Compression Deflection 25%
(ASTM D 1056)
2.0 - 3.5 psi
Compression Deflection 25%
(after Heat Aging)
+/- 30%
Compression Set (ASTM D 1056) 40% max
Elongation (ASTM D 412 Die A)
150% min
Tear Strength (ASTM D 624 Die C) 8 lb/in min
Tensile Strength (ASTM D 412 Die A) 40 psi min
Water Absorption (ASTM D 1056) 5% max
Temperature Range -40°F to 200°F (intermittent)

Flammability Standards

Armacell Ensolite MLC foam passes the following flammability standards at 1/4" and higher. Other standards not listed below may also be applicable. Contact us for details.

  • California Technical Bulletin 117
  • 14 CFR (FAR) 25.853(a), Vertical Burn
  • FMVSS 302, Automotive Flammability
  • UL94 HBF
  • UL94 HF-1
Car-Compliant.png

This product meets all automotive flammability requirements and is recommended for use in automotive interiors.

    Airplane-Compliant.png

    • IV1 is acceptable for use in all types aircraft and rotorcraft (at 1/4" and higher only).

    • IV3 is acceptable for use in all types aircraft and rotorcraft.

    • MLC Foam in 1/4" (and thinner) does not pass 25.853(a) on its own, but does pass when sandwiched between two acceptable materials, such as in armrests, carpet pads, and wall padding.

    • This product is not acceptable for applications requiring the 25.853(c) Oil Burn for Seat Cushion test unless a suitable fire blocking layer is used.

    Boat-Compliant.png

    This product is recommended for use in marine applications. It has excellent characteristics to resist water absorption and floats.

    Train-Unknown-Compliant.png Unknown at this time whether this material is acceptable for use in Railway applications.
    Certified Closed-Cell Cushioning for Transportation Interiors

    Material selection is never a small decision in aerospace, automotive, and marine work, where safety and compliance carry real weight. Bramport Supply Co. offers Armacell Ensolite foam, a trusted line of elastomeric closed-cell foams engineered to perform in the demanding interiors of the transportation industry. Available in IV1, IV2, IV3, and MLC grades, this versatile material gives fabricators and upholsterers a dependable option for cushioning, padding, and sealing.

    Why Choose Ensolite Foam?

    Ensolite closed-cell foam is valued for its resistance to oil, fuel, and water, making it well-suited for both indoor and outdoor applications across a wide temperature range. It is commonly used as carpet padding, cushioning for seat components, and material for headliners and sidewalls, and it also performs well in gasketing and sealing applications. With its water-resistant characteristics, an Ensolite pad is a practical choice where moisture is a concern.

    • Resistance to oil, fuel, and water for versatile use
    • Suitable for indoor and outdoor applications
    • Works as carpet underlayment, seat cushioning, headliners, and sidewalls
    • Effective for gasketing and sealing needs
    • FAA burn certification for FAR 25.853(a) on qualifying thicknesses
    Ensolite Grade Options

    Each grade of Armacell Ensolite is suited to different applications, so you can match the material to your project:

    • IV1: Flexible, soft cushioning often used for aircraft padding and carpet underlayment; acceptable for use in all types of aircraft at 1/4" and thicker
    • IV2: A slightly firmer option, ideal for padding and gasketing applications
    • IV3: An even firmer option, acceptable in all carried thicknesses for use in all types of aircraft and rotorcraft
    • MLC: Formulated for specialized interior and sealing needs, with compliance dependent on thickness and application

    Ensolite is sold in 25-foot rolls with thicknesses of 1/8", 1/4", 1/2", and 1". If a thickness is not listed as available, contact us, as it may be available with a short lead time.

    Quality You Can Certify

    Every Bramport product reflects our commitment to trusted, regulation-compliant materials. As a company certified to ISO 9001:2015 and AS 9100:2016 standards, we know the hurdles fabricators face: understanding regulations, sourcing consistent materials, and securing certifications. Our Ensolite foam line is hand-picked and tailored to remove those obstacles, so you can focus on delivering safe, high-quality work.

    Shop Now

    Ready to source certified, high-performance materials for your next project? Explore Bramport Supply Co.'s full range of technical textiles and foams, all tested and tailored for the transportation industry. Browse our collection today and equip your operation with materials you can trust.

    Is Ensolite foam FAA-compliant?

    Many IV grades at 1/4" and thicker include an FAA burn certificate for FAR 25.853(a). Some thinner cuts pass only when sandwiched between acceptable materials. Contact us for guidance on your application.

    What is Ensolite IV1 used for?

    Ensolite IV1 is a flexible closed-cell foam often used for aircraft padding and carpet underlayment. It is acceptable for aircraft use at 1/4" and thicker.

    Is Ensolite suitable for marine applications?

    Yes. It is recommended for marine use thanks to its resistance to water absorption and buoyancy.

    Can Ensolite be used in railway applications?

    At this time, it is unknown whether this material is acceptable for railway applications. Contact us for more information.

    How is Ensolite foam sold?

    It is sold in 25-foot rolls in 1/8", 1/4", 1/2", and 1" thicknesses, with a ±1/16" tolerance on all thicknesses.